Breaking Down the Different Types of ASRS Systems Distribution X Installs

In an era of next-day deliveries and growing customer expectations, depending on manual methods alone can limit efficiency and speed. Automated Storage and Retrieval Systems (ASRS) can help solve these challenges, improving accuracy and saving space along the way. Below, we’ll explore different ASRS options, so you can find the perfect fit for your own operations.

Automated pallet shuttle cart in warehouse

What Are ASRS Systems and Why Do They Matter?

ASRS systems are automated solutions that manage the storage and picking of items in a warehouse. Instead of workers walking long aisles and lifting heavy loads, machines do the heavy lifting, bringing products directly to them. This reduces picking errors, improves productivity, and makes better use of your warehouse’s vertical space.

Different industries—from manufacturing to e-commerce—rely on ASRS to keep pace with rising demands. While each ASRS type has unique features, they all share a common goal: streamlining operations to save time, cut costs, and enhance overall efficiency.

Understanding Vertical Lift Modules (VLMs)

VLMs are tall, enclosed systems that move trays of items up and down. When an operator requests a product, the VLM brings it to a convenient working height, eliminating the need to search through shelves. They’re ideal for small to medium-sized items, especially when you’re short on floor space but have plenty of room to build upward.

Because VLMs present items directly to the user, they reduce bending and reaching, making the picking process more ergonomic. If your inventory is relatively compact and accuracy matters, VLMs can be a highly effective choice.

Examining Automated Storage and Retrieval Machines (ASRS)

When people say “ASRS,” they often mean these flexible crane-like systems that travel along aisles to store and retrieve products. They work well in many industries because they can handle a wide variety of items—from cartons and totes to pallets. If your warehouse deals with mixed products, high volumes, and a fast pace, this may be your go-to solution. Thanks to their high-density storage design, these machines minimize wasted space, maximizing the number of items you can store.

They’re also known for their speed and precision, making them a solid pick for businesses that want to improve order fulfillment times.

Taking a Look at Shuttle Systems

Shuttle systems use small, automated carts (shuttles) that move independently along storage aisles. They quickly transport items from where they’re stored to a picking station, improving throughput and cutting down on waiting time. This is particularly helpful if your warehouse handles a lot of different SKUs with varying turnover rates. Shuttles shine in environments that need to process a large number of orders fast.

If your business experiences high turnover and needs a dynamic storage solution that can adapt as your inventory changes, a shuttle system might be the answer.

Reviewing Carousel Systems

Carousel systems rotate shelves along a track to deliver items directly to the operator at a fixed workstation. By doing so, they minimize travel time and reduce picking errors since workers don’t have to wander through aisles. Carousels often work best for smaller, regularly accessed products where speed and accuracy are a must. They’re especially popular in order fulfillment settings, where every second counts.

If you’re looking for a user-friendly system that simplifies the picking process and can boost productivity, consider adding a carousel system to your operation.

Checking Out Crane-Based Systems

For industries that handle bulky, oversized, or extra-heavy items, crane-based ASRS units step in to get the job done. These systems use overhead cranes to move items in and out of storage, often at impressive heights. Crane-based setups are great for warehouses storing materials like steel beams, large sheets, or automotive parts. They help ensure that even the most challenging items are managed efficiently and safely.

If your operation deals with big, unwieldy products that won’t fit into other systems, crane-based ASRS may be the right path.

Learn more about ASRS system installations from Distribution X. Our experts can help you find the perfect fit for your unique needs.

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How to Choose the Right ASRS for Your Business

Finding the best ASRS system depends on your products, order volume, and available space.

For example, if your inventory is mostly small parts and you need to save floor space, VLMs or carousels could be a great match.

On the other hand, if you manage a wide range of products and need fast picking for high-volume orders, a traditional ASRS machine or a shuttle system might deliver the best results.

Cranes can handle heavier loads or odd-sized items that other systems simply can’t manage.

Before making a decision, consider your current workflows, any expansion plans, and the type of items you’re storing. By doing so, you’ll be better positioned to choose a system that truly supports your business goals.

Bring Your Warehouse Up-to-Speed in the Modern Era of Logistics

There’s no one-size-fits-all approach when it comes to ASRS systems, but that’s good news—it means you can pick a system tailored to your specific needs. Don’t struggle with inefficient workflows or crowded floor space. Reach out to Distribution X’s team today for friendly, knowledgeable advice on choosing and installing the right ASRS solution. With the right technology in place, you’ll streamline operations, improve order fulfillment, and keep your business moving in the right direction.